Develop and implement casting simulation strategies for future EV platforms, collaborating with part leads from concept to mass production.
\nSet up and optimize flow and solidification analysis using Magmasoft and Flow3d to predict and improve casting quality.
\nIntegrate flow analysis results with 3D casting designs, balancing construction, material selection, and manufacturing methods. Collaborate with part leads to ensure part design considerations are fully integrated, addressing die life, cooling, material flow, and part distortion.
\nUtilize simulation tools to predict casting defects, optimize casting process including shot profile, cycle time, optimize cooling, minimize part distortion, and ensure part manufacturability.
\nOptimize casting and part designs using analytical assessments, maximizing die life, minimizing cycle times, and improving part quality through continuous feedback between casting and part design.
\nDevelop and implement advanced casting technologies (e.g., gating systems, die cooling, spray, extraction, and quench strategies) based on simulation results. Collaborate with material scientists for optimal material selection.
\nOptimize alloys to enhance die life and part performance, collaborating with part leads for optimal material choices, informed by simulation data.
\nDevelop and use predictive models to maximize die life, considering part design impacts and simulation results.
\nIntegrate and apply AI\/machine learning for data-driven optimization of the casting process, addressing quality issues, part distortion, and OEE. Use this data to inform both casting and part design and die life improvements.
\nParticipate in design reviews, presenting casting simulation results, integrated casting and part design concepts, and recommendations.
\nWork cross-functionally to overcome technical challenges related to casting.
\nDevelop tools and methods for faster casting and part development, feeding CAE analysis for vehicle attributes.
\nTroubleshoot prototype and production processes, collaborating with part leads to resolve issues, using simulation as a key tool.
\nMaintain design records and documentation, including simulation reports and validation data.
\nYou’ll have…<\/p>\n
BS\/MS in Mechanical Engineering, Materials Science, or related field; 5+ years’ experience in high-volume casting simulation (automotive preferred).
\n3+ years’ experience with 3D CAD software (collaborative experience).
\nStrong understanding of casting processes, materials, and techniques.
\nExpertise in setting up and optimizing flow analysis using Magmasoft and Flow3d.
\nStrong analytical skills and experience with CAE tools (casting simulation).
\nExperience with alloy selection and casting process parameters.
\nExperience with AI\/machine learning in manufacturing (a plus).
\nSystems approach to design and development; commitment to continuous improvement.
\nExperience with GD&T and relevant industry standards.
\nStrong analytical\/problem-solving skills; detail-oriented and highly motivated.
\nExcellent communication and collaboration skills.<\/p>","protected":false},"author":1,"featured_media":0,"template":"","meta":{"_bbp_topic_count":0,"_bbp_reply_count":0,"_bbp_total_topic_count":0,"_bbp_total_reply_count":0,"_bbp_voice_count":0,"_bbp_anonymous_reply_count":0,"_bbp_topic_count_hidden":0,"_bbp_reply_count_hidden":0,"_bbp_forum_subforum_count":0,"pmpro_default_level":"","_promoted":"","_job_location":"Dearborn, MI","_application":"https:\/\/jobs.ford.com\/careers\/job\/563568440623028","_company_website":"","_company_tagline":"","_company_twitter":"","_company_video":"","_filled":0,"_featured":0,"_remote_position":0,"_job_salary":"","_job_salary_currency":"","_job_salary_unit":"","_joinchat":[]},"job-types":[398],"class_list":{"0":"post-2463","1":"job_listing","2":"type-job_listing","3":"status-publish","4":"hentry","5":"pmpro-has-access","7":"job-type-h1-b"},"_links":{"self":[{"href":"https:\/\/kick-start.us\/it\/wp-json\/wp\/v2\/job-listings\/2463","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kick-start.us\/it\/wp-json\/wp\/v2\/job-listings"}],"about":[{"href":"https:\/\/kick-start.us\/it\/wp-json\/wp\/v2\/types\/job_listing"}],"author":[{"embeddable":true,"href":"https:\/\/kick-start.us\/it\/wp-json\/wp\/v2\/users\/1"}],"wp:attachment":[{"href":"https:\/\/kick-start.us\/it\/wp-json\/wp\/v2\/media?parent=2463"}],"wp:term":[{"taxonomy":"job_listing_type","embeddable":true,"href":"https:\/\/kick-start.us\/it\/wp-json\/wp\/v2\/job-types?post=2463"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}